Inspection solutions for top quality requirements

UpsideDown  HVLD Slim  DE.SY.RE

For some products there are good reasons for turning inspection upside down. Do you have a product that has somewhat different handling requirements than most others? Our special handling module for camera inspection and leak detection (HVLD) easily masters unusual challenges.

Persistent droplets at the stopper or the shoulder of a vial may be misinterpreted by cameras. Reduce your false reject rate: Our UpsideDown module rotates the vial 180° for inspection. Liquid covers the stopper and the shoulder – the droplets are gone, so are the false rejects.

Do you want to check containers with low fill levels for leaks? The UpsideDown module is the right solution for this purpose. The critical closure and shoulder areas are safely tested upside down in the carousel. 

Viscous products in ampules pose a particular challenge for leak inspection. In an ampule that is upright or lying on its side, the contents cannot spread to the tip for the interior to be sufficiently wetted with liquid. That’s why for high-voltage testing our UpsideDown turns the ampule upside down and rotates it to distribute the contents from the tip to the entire sidewall. In this way, we enable every product to be reliably checked for leaks.
 

You want to integrate leak testing into your inspection machine? Or do you need a stand-alone machine? Our HVLD Slim lets you have both.

Whether you are dealing with vials, ampules or cartridges, our HVLD Slim module enables you to reliably inspect your containers for leaks: Vacuum star wheels transfer the container into a horizontal inspection carousel. Held at the closure and base, it is rotated around its longitudinal axis and guided past the electrodes. In this way, the inside is completely wetted with liquid and the sidewall of the container, including the closure, is inspected all around with high voltage.

For complete leak testing, another HV station is integrated in the module, over which the container is guided in an upright position - for the bottom inspection.
 

You want non-glass-to-glass contact in your entire production process? Our high-performance inspection combined with de- and re-nesters is the perfect inspection system for large scale production lines when syringes are delivered in tubs.
 
A de-nester at the inspection machine’s feed system lifts the syringes out of the nest and gently places them into the infeed. In the process, the containers do not touch each other. There is also no friction, pressure or vibration during the inspection. At the inspection machine’s outfeed, a re-nester lifts the syringes back into the nest. No glass breakage, no air bubbles in the product — this is how you minimize the downtimes of your production line as well as the false rejection rate.
 

Optimize the results of your visual inspection by employing automatic product handling and a perfectly adapted inspection environment. 

More accurate, space-saving, and up to five times faster than manual inspection: The Seidenader V90+ supports your operators in simultaneously checking multiple criteria such as foreign matter in the product, impurities and damage to a container’s sidewalls, bottom, shoulder or closure area. This is ensured by various illuminations, mirrors and a magnifying glass. 
 

Parameters such as rotation speed or light intensity are stored in the HMI along with the respective recipe and are automatically loaded to enable reproducible inspection settings. The high-speed rotation system, which is driven by a servo motor, swirls up foreign matter inside the liquid for particle inspection. The container then rotates around its axis at an individually adjustable speed in front of the operator for a 360° inspection, so that also cosmetic defects on the entire surface are detected. An LED feedback bar confirms the status of the container via colored luminous markings. This enables the operator to see at a glance whether he or she has marked the container as defective or not.

If you want to inspect different products on your machine, it can be quickly and tool-free adapted to other formats.
 

AI/deep learning: Eject-X Laboratory unit: EVE< Manual inspection:  MVIC Pharma Academy Inspection

We offer courses and training programs for highly specialized areas. These training services are tailored to your specific requirements and needs. You can select from a wide range of topics: from web-based training programs for machine operators of semiautomatic and fully automatic inspection machines to maintenance and configuration training courses that enable you to optimize the safety and quality of your production operations.